Plow Mixer

Delivery term:The date of payment from buyers deliver within days
  • Price:

    Negotiable

  • minimum:

  • Total supply:

  • Delivery term:

    The date of payment from buyers deliver within days

  • seat:

    Shanghai

  • Validity to:

    Long-term effective

  • Last update:

    2019-08-19 13:08

  • Browse the number:

    108

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PerMix Tec Co., Ltd.
Contactaixin:

Contactaixin:

xuansen2019(Mr.)  

Email:

telephone:

phone:

Area:

Shanghai

Address:

Room 1-1214, No.1888, North Shengxin Road, Jiading District, Shanghai, 201807, China

Website:

http://www.permix-mixer.com/ http://xuansen2019.veryyouclothing.com/

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PerMix PTS series Plow Mixers can be used for numerous processing, including compounding, fine mixing, dispersing, suspending, emulsifying, deaerating, tempering, accelerating chemical or physical reactions, granulating, breaking down agglomerates, etc. It is particularly suited for such difficult processes as mixing trace elements in proportions of 1 in 100,000 to 1 in 1,000,000 parts. A variety of materials can be processed by PerMix Plow Mixers, including but not limited to: dry powders, granular materials, short fibered substances, moist solids with liquids, pasty materials and highly viscous masses.

 

PerMix Plow Mixers are supplied for either batch processing duties, or continuous work. Continuous Plow Mixers are more cost-effective when a large capacity per hour is needed for the processing requirement. Continuous Plow Mixers differ from batch mixers in that the mass flow of the product is from the inlet port of the mixing vessel, to the discharge port at the opposite end. The residence time of the material is decided by the feeding rate and the weir height at the discharge port.


Material

Many metal materials are available to build the Plow Mixers including but not limited to: Stainless steel 304, Stainless steel 316L, Carbon steel (Mild steel), Duplex stainless steel, Hastelloy C276/C22, Titanium, Alloy 904L, etc


Features

Features and Options of PerMix PTS series Plow Mixers:

1. A full range of working capacity of the machine, from lab size of 5 Liter volume for R&D purpose, up to 30 cubic meters for large scale industrial uses.

2. High speed side chopper can be mounted to the Plow Mixers to remove lumps and agglomerates during the mixing process.

3. Jacket for heating and cooling

4. Big bomb bay door for fast and complete discharge

5. Liquid addition by spray balls, nozzles, or dripping pipes

6. Leading edges of the plows can be coated by Tungsten Carbide for very abrasive materials.

Plow Mixer


Horizontal Plow Mixer


Plow Blenders


PerMix designs our Plow Mixers with full range of sizes, from lab size (5L full), pilot size (up to 45L full), to very large scaled industrial sizes up to 30,000L. The small size machine offers great benefit for start-up customers when the ingredients for R&D are expensive, and it helps them to save their budget at the initial stage. With the proven performance of the lab & pilot mixer, it is comfortable to move to a bigger sized machine.


The installation of PerMix Side Entry Multi-chopper in the basic PTS Plow Mixers enables the breaking down of agglomerates during the mixing process. Together with the mixing element, the PerMix Multi-chopper removes lumps in the initial product, chops pasty adhesives and hinders the formation of agglomeration during the moisturizing of powdered substances. The PerMix Multi-chopper is operated independently by its own motor, running at high speed of 1,500rpm (sometimes 3,000rpm).


PerMix Plow Mixers can come with a welded jacket around the mixing vessel for heating/cooling by steam, thermal oil, or water. We supply different types of jacket, such as shell in shell, dimple plate, and half-pipe coil. For heating jacket, insulation layer should be supplied to protect the people from being burnt, with riveted or welded wrapper. ASME/PED certified pressurized jackets are available with full set of documentation.


With some special modification, the PerMix PTS series Plow Mixers can be used as a multi-stage process vessel, eliminating the need for additional specialist equipment. For example, it can be converted to be a vacuum mixer-dryer by adding heating jacket, shaft mechanical seal, vacuum tight semi-ball valve, industrial filtering housing, and/or other equipment such as condenser, nitrogen feeding, etc.


Difference with Others

Compared with the conventional Ribbon Blenders, Plow Mixers are superior because they are able to mix the material in a more aggressive way and reduce the mixing time by more than half, due to the fact that the plows in the Plow Mixers are able to fluidize the materials within a circular section of the mixing vessel.

PTS series Plow Mixers


Plow Mixer Manufacturer


Plow Mixer Suppliers


Structure

PerMix PTS series Plow Mixers consists of a centrally mounted horizontal shaft that rotates within a cylindrical container, plough shaped mixing elements that are attached to the centrally mounted shaft, special openings at the top for feeding materials, flush fitting access doors in the front of the mixer, a flush fitting discharge valve at the bottom of the mixer which is pneumatically or manually operated, and a complete drive unit.


Working Principle

The mixing vessel of a Plow Mixer is filled from 30% to 70% capacity, allowing space for individual particles to be dispersed within the main area of the mixer. The plow-shaped mixing elements create intense axial and radial movement causing the product to move throughout the mixing area. The shape and angle of the mixing elements ensures the product to be lifted off the surface of the vessel wall. The product is automatically discharged while the machine is still running so that any segregation is prevented.


Process

Mixing plows are built by pieces which are assembled and welded, and then finally welded to the shaft. The shaft is then machined at both ends for a minimum run-out at the bearings/shaft sealing. Clearance between the plow edges to the vessel wall is minimized to a few millimeters (depending on the machine size) in order to reduce the residues as little as possible - Sometimes they are also machined. All internal welds and other contact surfaces are ground and polished according to the customer's requirement, from 80 grit up to mirror polish of 320 grit. External surfaces of the Plow Mixers can be uniformly polished or bead blasted for stainless steel, or primed / painted for Carbon steel.


Specification Table

Model

Total capacity

(liter)

Working capacity

(liter)

Power (*) 

(kW)

Speed

(rpm)

L1 

(mm)

 (mm)

(mm)

H1 (**)

 (mm)

H (***) 

(mm)

PTS-5L

5

3

1.1

0-582

180

800

500

-

-

PTS-10L

10

7

1.1

0-582

200

900

500

-

-

PTS-45

45

30

1.5

188

480

900

550

450

950

PTS-70

70

45

2.2

190

580

1,050

600

450

970

PTS-100

100

70

3

170

660

1,100

610

450

1,020

PTS-200

200

140

5.5

149

890

1,400

730

500

1,180

PTS-300

300

210

7.5

146

970

1,550

850

500

1,300

PTS-500

500

350

11

131

1,250

2,000

950

500

1,400

PTS-750

750

500

15

131

1,500

2,250

1,100

600

1,600

PTS-1000

1,000

700

22

101

1,900

2,600

1,150

600

1,800

PTS-1500

1,500

1,000

30

97

2,110

3,200

1,200

600

2,000

PTS-2000

2,000

1,400

45

97

2,110

3,500

1,350

600

2,200

PTS-3000

3,000

2,100

55

80

3,000

4,100

1,500

800

2,400

PTS-4000

4,000

2,800

75

80

3,000

4,200

1,550

800

2,600

PTS-5000

5,000

3,500

75

69

3,000

4,300

1,620

800

2,800

1. PTS-L: laboratory size

2. (*) (**) (***): Changes are available according to the customer’s request.

3. All specifications and illustrations are as accurate as is reasonably possible, but they are not binding.

4. PerMix reserves the right to modify the design without notice.


Application

PerMix PTS series Plow Mixers are used widely in many applications, such as:

 

-Food & Drinks

Baby Food, Baking Powder, Cereals, Cheese Spread Ingredients, Chocolate Ingredients, Coffee, Confections, Crispy Coating, Decor Sugar, Diet Foods, Dried Soups, Drink Mixes, Filling Ingredients, Flavorings, Flour Mixes, Frozen Fruits, Frozen Vegetables, Fruit Drinks, Fruit Mixes, Fruit Pulps, Fruit Purees, Grains, Granola, Herbs, Ice Cream Ingredients, Infant Formula, Instant Soups, Juice Powder, Milk Powder, Mixed Nuts, Muesli, Potato Flakes, Rice Mixes, Salads, Seasonings, Snack Foods, Soluble Cocoa Drinks, Soluble Fruit Drinks, Spice Mixes, Starch, Stock Cube Mixes, Sugars, Table Salt, Tea Extracts, Tea Mixes, Tobacco, Waffle Filling

 

-Nutrition

Enzymes, Lecithin Powder, Mineral Substances, Nutrition Supplements, Protein, Sports Nutrition, Vitamin Mixes, Whey Powder

 

-Animal Care Products

Animal Feeds, Animal Nutrition, Cat Box Litter, Cattle Feed, Fish Foods, Fish Medicine, Goat Feed, Horse Feed, Mineral Feed, Pet Foods, Pig Feed, Poultry Feed, Rabbit Feed, Sheep Feed, Veterinary Medicine

 

-Chemicals

Adhesives, Carbon Black, Crop Protection Products, Dyestuff, Electrode Mass, Explosives, Fertilizers, Fly Ashes, Fungicides, Metallic Powders, Organic Friction Material, Peat Moss Mixes, Pesticides, Pharmaceuticals, Pigments, Plastic Additives, Plastics, Polymers, Resins, Sintered Friction Compound, Solid Lubricants, Stabilizer

 

-Cosmetics

Coloring Powder, Dispersing Agent, Kaolin Clay, Mask Powder, Mica Flour, Surface Active Agent, Talcum Powder, Titanium Dioxide

 

-Daily Care Products:

Aromas, Cleansers, Detergents, Potpourri

 

-Building Materials:

Brick Facings, Decorative Paste Coatings, Dry Mortar Mixes, Fibre Cement Cladding, Flooring Materials, Gypsum, Joint Compounds, Road Lining Materials, Thermal Insulation Composite, Wall Plasters


http://www.permix-mixer.com/